Salt Barn Services, Structure Types & Benefits

Toro Shelters are UK’s trusted supplier of salt storage solutions. Below we explore how Toro Shelters’ Salt Barns are the most effective solution for your operation’s salt storage needs:

Toro’s Salt Barns Structural Superiority

  1. The structurally efficient latticed steel trusses reduce the load on the foundations which in turn reduces the engineering, size and cost of the foundations – click here for more on Tensioned Membrane Buildings & Planning.
  2. The foundations and base slab are rigorously designed to prevent premature failure from heavy usage and prolonged saline attack.
  3. The retaining walls are precast which not only reduces the overall cost of manufacture but also means that if a push wall is broken, it can be swapped out at minimal cost. The walls can also be given an extra waterproof coating for longer life.
  4. The steel frame of the building, the heart of a Toro Shelter, is manufactured with a design life of 50 years.
  5. Provided it is cared for and maintained, the cover will easily last 20 years. It can be repaired and even replaced completely for a fraction of the cost of any other cladding option.
  6. Shelters can be repurposed and relocated which is a huge, additional cost saving.

Seamless Processes From Project Inception To Completion

  1. The construction process is fast, efficient and flexible, and the efficiency of the build, and the diversity of salt barn solutions for temporary or permanent structures, means that there is no ‘one size fits all’ option.
  2. Most importantly, the team at Toro encourages early engagement, and collaboration throughout the client’s salt barn storage project, to define the solution. Toro’s experience in engineering and design of salt barn means they can advise their clients with the best professional knowledge to fit the custom solution needs.

Quality Assurance Over Our Whole Salt Barn Range

A bulk salt storage building is a highly corrosive environment. Toro understands this and has invested time and effort to ensure that not only the structure of the salt shed, but also the foundations and retaining walls are designed, manufactured and installed to be fit-for-purpose.

Toro is confident of its salt storage system and offers a 20-year warranty. The latticed steel frame of a Toro Shelter is hot-dip galvanised to protect the structure against the oxidising effects of the salt.

The salt storage structure’s base plates and fixings get extra protection in addition to the galvanisation. The tensioned, ultra-tough composite membrane cover of the salt barn design is impervious to attack from salt and sand (and most other chemicals) and is very easy to wash down. Additionally, each bulk salt storage facility is designed to withstand the local weather conditions, be it inner city London or the west coast of Scotland.

Tailored Solutions

The size of your salt barn will be one of your first considerations. However, it is also important to think about the salt barn design – its shape and appearance. For example it is important to achieve clearance for a 28 tonne tipper truck that often delivers the winter road salt, and equally, the height requirements of salt barn construction need to be balanced with local planning height restrictions.

Toro can deliver almost any size and shape of a structure and can now provide a retractable roof system. Additionally, Toro can help smooth the planning approval process by supplying clients with design drawings and colour swatches of our PVC fabric for submission to your local Planning Department.

UK Road Salt Storage Membership Advisor

Toro Shelters are compliant with the Road Salt Storage Industry best practices set down by the UK Roads Liaison Group in its most recent practical guide. Toro Shelters are also an associate member of the National Winter Service Research Group. As a member, Toro will advise councils on the best practices for winter road salt storage.

For more information about Toro’s salt storage building types and benefits, contact us now.

Toro Salt Barns - Temporary or Permanent?

Toro Shelters salt barns are cleverly designed so that they are rugged and robust. Accordingly, our structures are designed to last a life-time and are backed by Toro's 10 year warranty, as one would expect from a permanent structure. Equally, Toro’s structure’s can be re-located, re-purposed, enlarged or even re-sold. structures and engineered to Eurocode building standards they are designed to sustain significant wind and snow loads. Toro's clever structural design allows our happy customers the option to move, sell or change their structures, should a project end or their business change.

Is a Toro Membrane Structure the best solution for a salt barn?

Yes, Toro structures are built using an ultra tough, UV stabilised PVC composite membrane which is cost effective, impervious to attack from salt and quick and easy to repair if damaged by operators. Other types of salt barn are suseptable to rust, fire or not fit for purpose. 

How high does our salt barn need to be?

This really depends on a number of factors such as planning constraints, and the type of vehicles being used to load and unload the salt form the store. Generally, if loading with a 28 tonne tipping, articulated lorry you will need an inner height of at least 11m. It will also depend on how much salt you require to store.

Does Toro have a range of different size and types of salt barn?

Yes, Toro structures can be build to any size from 100 to 18,000 square meters and in a range of different shapes and configurations with doors to suit your requirement. Our gallery below outlines a few of the many possibilities. Please feel free to ask Toro's Technical team any questions you may have.